Tel: 091-253-6614700 to 6614724

IATF 16949:2016 & ISO 9001:2015 Certified

Home/Quality & Manufacturing

Certified. Controlled. Consistent.

IATF 16949:2016 and ISO 9001:2015 certified — audited by TUV India.

IATF 16949:2016

International automotive quality management system standard — the benchmark certification for OEM automotive supply worldwide.

ISO 9001:2015

Quality Management System certified by TUV India. Certificate No. QM0100033.

blue-line-png-1

Process Controls

Eight reasons OEMs build supply chains around us

download (6)

Raw Material Qualification

Incoming compound and metal substrate inspection against approved specifications.

download (6)

Automatic Chemical Weighing

Wi-Fi enabled compounding — zero error, bar-coded PokaYoke, ERP-integrated re-order.

download (6)

7-Tank Phosphating Line

Automated metal pre-treatment at 400% capacity vs. manual process.

download (6)

Shot Blasting & Spray Coating

Automated shot blasting and spray coating of metal components.

download (6)

19 Injection Moulding Machines

Vacuum compression and transfer injection presses, with on-line first-piece approval.

download (6)

Cold Storage

For rubber compounds, to maintain material integrity.

download (6)

Cryogenic Deflashing at -80°C

Up to 25,000 parts per shift — 1 operator replacing 8.

download (6)

100% Proof Load Testing

Applied to all suspension bushes.

download (6)

In-Process Inspection

Dimensional and visual inspection at each production stage.

download (6)

Post-Cure Testing

Hardness (Shore A/D), tensile strength, elongation at break, and compression set.

download (6)

Full Batch Traceability

From raw material receipt to finished goods despatch.

download (6)

FIFO Dispatch System

Applied consistently across goods dispatch.

blue-line-png-1

Tooling & Development

In-house toolroom, from drawing to qualified part

In-house toolroom capability supports new product development and prototype validation — reducing lead time from drawing to qualified part.

VMC (2nd)

500mm × 400mm

EDM

500mm

Surface Grinder

500mm — expanding to 1200mm × 650mm (Feb 2026)

Lathe

800mm

Milling

600mm

CAD/CAM Software

VMC Programming Software for precision tooling design

blue-line-png-1

Testing & Validation Laboratory

Comprehensive in-house testing

Existing equipment plus significant new additions in FY2026 and H1 FY2027.

blue-line-png-1

Existing Equipment

  • Universal Testing Machine (tensile strength, elongation, tear)

  • Rheometer (cure characteristics, scorch time)

  • 3-Axis Endurance Testing Machine

  • Computerised Optical Comparator / Profile Projector

  • Mooney Viscometer

  • Load Deflection Tester

  • Resilience Tester

  • Specific Gravity Measurement

  • Ash Content Analyser

  • Moisture Content Analyser

  • Salt Spray Test Chamber

  • Polymer and Chemicals Test Laboratory

  • Proof Load Testing (100% of suspension bushes)

  • Ageing Chamber

blue-line-png-1

New Additions — FY2026 & H1 FY2027

  • 4-Axis Endurance Testing Machine

  • Ozone Test Chamber

  • Low Temperature Test Chamber

  • Micro Hardness Tester

  • Abrasion Resistance Tester

  • Humidity Test Chamber

horizontal-gray-line-hd-png-70175169460446867yrb8uwya

Compound Expertise

Nine polymer families, sourced from approved global suppliers

Natural rubber, EPDM, Nitrile, NBR-PVC, SBR, Neoprene, Viton, Butyl, and Silicone — both black and non-black formulations — selected and compounded in-house for application-specific performance requirements. Raw materials sourced from approved global suppliers including NOCIL, Dow Chemical, JSR, KSR, and Lanxess.

NOCIL

Dow Chemical

JSR

KSR

Lanxess

horizontal-gray-line-hd-png-70175169460446867yrb8uwya

Technology — Industry 4.0 & Automation

Automation built to remove variation, not just labour

PV RANGE

IoT-Based OEE Monitoring

Machine performance (OEE), operator performance, breakdown auto-logging, quality OEE, and plant-wide efficiency tracked in real time. Breakdown prevention plans generated from cause analysis.

CRB SYSTEM

Cold Runner Block (CRB) System

Reduces rubber flash wastage, improves delivery, and improves final product quality. Demonstrated result: gross part weight reduced from 98g to 89g — saving 700 kg of rubber per month at current production volumes.

SMED

Induction Heating System

Enables SMED (Single Minute Exchange of Die) — 200 kg tool heated in under 20 minutes.

TOOL CLEANING

Glass Shot Blast Machine

Tool cleaning in under 15 minutes, minimising changeover time.     

blue-line-png-1

Export-Ready Supply

Documentation, packaging, and logistics aligned to international shipment

Our dedicated export inspection cell — air-conditioned, with television-based on-line worker training — ensures that export parts receive focused, consistent inspection before shipment.

Location Advantage

180 km from Mumbai Port — on the Golden Quadrilateral highway connecting all major Indian cities

Export Markets

USA, Germany, Philippines — active supply relationships

Named Export Customers

KRONE GmbH (Germany), Mack Trucks (USA), Volvo (USA), BPW Trailers

Export Revenue Share

30% of total company revenue

Documentation

Technical data sheets, material certificates, test reports, MSDS available for all export products

Inspection

Dedicated air-conditioned export inspection cell with online worker training

CONSISTENT QUALITY · BATCH TRACEABILITY · TESTED FOR REAL-WORLD CONDITIONS · IATF 16949:2016 CERTIFIED

See our process in action

Request a facility walkthrough or send your drawing for engineering feedback.